BALANCING SYSTEMS
Precision component balancing across transportation applications
Solutions from our leading balancing brands
Collaboriamo con voi in ogni fase — dall’analisi delle esigenze, alla progettazione di soluzioni dedicate, fino al servizio e agli aggiornamenti. La nostra esperienza comprende migliaia di implementazioni in strutture in tutto il mondo.
balancers
We work closely with our customers to build custom built axle balancers to exact customer specifications. We can add your choice of integrated correction for fast automatic unbalance correction and provide various loading automation options to increase throughput.
- Measure in 1 or 2 plane
- Industry leading part-to-part cycle time
- Patented zero clearance workholding with replica hung mass and pivot points
- Electronic hung mass compensation
When support is needed, our customers enjoy 24/7 remote support and access to our global network of service engineers.
Our axle balancers are suitable for both low and high-volume balancing of any full or half case RDU/PTU, third member, and beam axle configurations. With high accuracy and repeatability these machines provide incredibly fast cycle times, exceeding all capability studies such as CpK and GR&R. Additionally, our systems are easily serviceable and highly reliable, backed by local support at all global locations.
motor balancing machines
These machines can be supplied as audit only stations or with manual or automatic dual drilling for fast and accurate correction. Other methods of correction are available such as mill, laser welding and other special proprietary technologies.
- Fast operator free automatic changeover of complete machine
- Modular design provides building blocks to provide any configuration you need.
- Accelerate, Measure & Decelerate as quick as 8 seconds
When support is needed, our customers enjoy 24/7 remote support and access to our global network of service engineers.
testing machines
The spin testers unique build allows them to withstand forces and vibration associated with large amounts of unbalance. This allows for safe and controlled spin testing to take place before the balancing process. Rotors that require settling prior to balancing will achieve better stability and accurate balancing results.
- Ability to spin with high unbalance
- Low vibration level
- Robust design and high efficiency
- Burst proof protection to class D
- Protective sound-insulating housing option
- System designed around automated loading
Additionally, our systems are easily serviceable, highly reliable and backed by local support at all global locations.
Our automated spin testers are designed for high production automotive OEM and tier 1 environments and can be fully integrated with your production line.
balancing machines
Equilibratrice per ventilatori
Offriamo una gamma flessibile di equilibratrici per ventilatori e soffianti ad alta precisione per qualsiasi tipo e dimensione. Queste includono macchine rotanti verticali, non rotanti (statiche), a culla orizzontale o a mandrino orizzontale per adattarsi all’applicazione.
Le nostre equilibratrici per ventilatori e soffianti possono beneficiare della riduzione della resistenza utilizzando una macchina non rotante o impiegando azionamenti bidirezionali per ruotare in controcorrente rispetto al modello di resistenza delle pale. Disponiamo inoltre di processi di equilibratura speciali per posizionare le pale nelle loro posizioni di funzionamento.
Equilibratrice per dischi freno
Our brake balancers are designed with flexibility in mind and are compatible with a wide range of brake discs, brake rotors, and brake drums. With full and semi-auto options, our brake balancers are available as single station machines with options for manual load, robot load, or track load, as well as multi station machines with a walking beam system.
These machines have intelligent in-process feedback to maximize utilization, increase production throughput and reduce costs. All correction methods have intelligent feedback ensuring high quality unbalance correction.
Equilibratrice per frizione e volano
Our vertical balancing machines make perfect flywheel balancers and clutch balancers. They can be manual or fully automated for high volume production lines with integrated correction.
Correction methods are typically drill or mill, but other correction methods are available such as laser cutting and welding.
Equilibratrice per carter differenziale
Our vertical balancers are perfect for balancing differential cases and can be fitted with automatic radial drilling for fast and accurate unbalance correction. These machines can be fitted with an automatically actuated air to release collet chuck for fast and easy loading and unloading.
Equilibratrice per pulegge
Our pulley balancers can accommodate light and heavy-duty pulleys and can be manually loaded but are more often supplied with automated loading. This can include lift lower driven track systems or robot loading for integrating into production lines.
Pump Impeller Balancer
Our vertical pump balancers can balance all types of pump impellers and multi-stage assemblies weighing up to 1.500kg.
Easy to load and setup and even easier to use with a full range of correction methods available. Our automation options help to reduce time taken to correct unbalance and remove operator error.
We also have a range of horizontal machines for pumps to accommodate for different part type requirements.
Transmission Component Balancer
Our transmission balancers accommodate a wide range of components including transmission shafts, plates, gears, and hubs.
These balancers exceed industry standard requirements for accuracy and repeatability and deliver with industry leading cycle times.
Available with automatic drill or mill correction and cut start detection feedback to ensure quality unbalance correction.
We also have a range of horizontal machines for transmission components to accommodate for different part type requirements.
Aircraft Wheel Balancer
Our aircraft brake balancers, aircraft tire balancers and aircraft wheel balancing machines boast fast measurement times and quick changeover,
balancing rotors with or without a shaft of their own, weighing up to 1500 kg.
These balancers have a very small footprint and simple and low cost tooling.
Rotating and non rotating options available to suit requirements, both extremely easy to setup and use.
Non rotating machines have minimal maintenance requirements, high reliability and no spinning parts so much safer than spinning balancers.
We offer a full range of high specification vertical balancers for all industries, supporting a wide range of applications balancing rotors weighing up to 1.500 kg as standard. Special designed solutions are available for rotors outside of this range.
Balancers are available as stand-alone for manual use, or fully automated to include operate free correction and loading using robot, track, or gantry loading to fully integrate with your production line.
Balancers are available as stand-alone for manual use, or fully automated to include operate free correction and loading using robot or gantry loading to fully integrate with your production line.
balancing machines
Electric Motor Balancer
Our eRotor balancing machine range is unbeatable in the global market for ultra-high accuracy electric motor balancing with industry leading cycle times.
We have automatic and manual configurations to suit any production volume and a fully automated machine changeover option for error free changeover to another part type in seconds.
These machines can be supplied as audit only stations or with manual or automatic dual drilling for fast and accurate correction. Other methods of correction are available such as mill, laser welding and other special proprietary technologies.
Crankshaft Balancer
We offer single and multi-station crankshaft balancer both with a fully automated operating sequence and optional automatic loading by interfacing your conveying equipment to further increase production throughput. We have crankshaft balancer for all types of light and heavy-duty crankshaft, inline, V and single cylinder.
We also provide mass centering machines for raw cast crankshafts with optional feedback from production lines to fine tune the machine process.
Pump Impeller Balancer
Our horizontal pump impeller balancers can balance a wide range of pump impellers weighing up to 20.000kg.
Easy to load and setup and even easier to use with a full range of correction methods available. Typically supplied as manual machines but automation options are available to help reduce cycle times and improve balancing quality.
We also have a range of vertical machines for pumps to accommodate for different part type requirements.
Equilibratrice per ventilatori
Offriamo una gamma flessibile di equilibratrici per ventilatori e soffianti ad alta precisione per qualsiasi tipo e dimensione. Queste includono macchine rotanti verticali, non rotanti (statiche), a culla orizzontale o a mandrino orizzontale per adattarsi all’applicazione.
We can provide tooling to allow fans to be driven by their own motor and bi-directional drives to spin counter to the resistance pattern of the blades. We also have special balance processes to settle the blades into their running positions.
Transmission components Balancer
Our transmission balancers accommodate a wide range of components including transmission shafts, plates, gears, and hubs.
These balancers exceed industry standard requirements for accuracy and repeatability and deliver with industry leading cycle times.
Available with automatic drill or mill correction and cut start detection feedback to ensure quality unbalance correction.
We also have a range of vertical machines for transmission components to accommodate for different part type requirements.
Equilibratrice per componenti di turbina
Le nostre equilibratrici orizzontali sono ideali per l’equilibratura di turbine di qualsiasi dimensione. Generalmente fornite come macchina manuale, sono semplici da caricare e utilizzare con manutenzione minima richiesta.
balancing machines
- Simple tooling
- No need to clamp the part to spin it
- Very fast measurement times
- No need for safety guarding
- No moving components
- High levels of reliability
- Power consumption for computer only
The machine comes complete with our UNI-64- NR Windows based measuring system which is extremely user friendly and has a whole host of features to include: multi-job store, discreet correction points, named weights/clips, split weight, tooling compensation and remote diagnostics.
Our vertical non-rotating balancing machine range is ideal for parts requiring balancing in a single plane balancing rotors with or without a shaft of their own, weighing up to 1500 kg. Because parts are not rotated there are many benefits over their rotating counterpart.
balancers
By working closely with our customers, we can develop driveshaft balancers for any configuration of driveshaft, meeting all customer specifications.
A selection of chucks can be supplied to accommodate CV, flange, slip yoke, open UJ’s, spline and rubber couplings.
- Balance 1-4 piece driveshafts
- Balance in 2, 3, 4, or 5 plane configurations
- Industry leading part-to-part cycle time
- Automatic changeover
When support is needed, our customers enjoy 24/7 remote support and access to our global network of service engineers.
About the Balance Tolerance Calculator
Questo strumento vi aiuta a determinare lo squilibrio residuo ammissibile di un componente rotante, espresso in grammi-millimetri (g·mm). Inserendo il grado di qualità dell’equilibratura (standard ISO 1940/1), la velocità operativa (RPM) del componente e il suo peso (kg), otterrete un valore di tolleranza calcolato.
Questa tolleranza rappresenta lo squilibrio massimo ammissibile che può rimanere nella parte dopo l’equilibratura. Rimanere entro questo intervallo aiuta a ridurre le vibrazioni, prolungare la vita dei cuscinetti e migliorare le prestazioni complessive della macchina.
Tolerance Calculator
- Single and dual-plane balancing
- FFT analysis
- Misurazione delle vibrazioni effettive della macchina nella banda 10-1000 Hz; lo strumento (in conformità alla ISO 2572-1974) classificherà la sua condizione su una scala a quattro livelli come: buona, soddisfacente, temporaneamente accettabile o inaccettabile.
- Programma di analisi dello stato dei cuscinetti – Opzione: database di circa 30.000 cuscinetti
- Equilibratura di rotori di qualsiasi massa e forma direttamente nella macchina. Il rotore non viene rimosso dalla macchina!
- Stampa del protocollo tramite qualsiasi computer PC o stampante WiFi. Tutte le attività di misurazione sono archiviate nella memoria dati dello strumento su richiesta dell’operatore.
Mobility Advantage in Industry
- Velocità di intervento – Capacità di intervenire immediatamente quando si verificano problemi di vibrazione, riducendo al minimo i tempi di fermo della produzione.
- Applicazione universale – il dispositivo portatile gestisce un’ampia gamma di applicazioni – ad es. rotori di ventilatori, pulegge, strumenti e molti altri componenti.
Standard Set
- Operating time: 6 hours on battery
- IP65 protection rating
- Temperature range: -10°C to +40°C
- SSD 64GB
The SmaRT advantages:
- Easy operation with the aid of navigation and function button
- Large illuminated color display
- Standardized vibration measurement
- Simple transfer and documentation of measurement results
Why do industry
leaders choose us?
Precisione al massimo livello – Le nostre equilibratrici raggiungono un’accuratezza di misurazione dell’equilibratura di 0,1 g·mm, che si traduce in una qualità eccezionale del prodotto finito. Le nostre macchine trovano applicazioni nei settori dell’aviazione, automobilistico, energetico, cantieristico, minerario, ventilazione, cartario, macchinari, utensili, armamenti, agricolo, costruttori di pompe e molti altri settori industriali e artigianali. Tecnologia adattata alle esigenze – Dalle equilibratrici universali compatte alle linee di produzione specializzate completamente automatizzate, adattate alle esigenze del settore o del singolo cliente. Dopo la messa in servizio dell’equilibratrice, aiutiamo il cliente a implementarla in esercizio. La nostra offerta di produzione e servizio, dal punto di vista dello scopo dell’equilibratrice, è praticamente illimitata.
How is
balancing critical?
L’equilibratura è un elemento cruciale di ogni processo di produzione o operativo che coinvolge componenti rotanti. Un aspetto importante dell’equilibratura è anche che le attrezzature utilizzate nei processi di produzione richiedono una diagnostica regolare per funzionare correttamente e rimanere resistenti ai guasti. La soluzione migliore è implementare misure preventive che le proteggano da guasti e costosi fermi di produzione.
Our production offering is virtually unlimited
Comprehensive service
- We adapt the machine to the technological requirements of the customer.
- Correzione dello squilibrio disponibile in modalità manuale, semiautomatica o completamente automatica.
- C 60 type guards supplied in accordance with ISO 7475 and DIN 45690.
- We commission and implement the machine into production.
- Fast warranty and post-warranty support through manufacturer service.
Special features
- Balance in one or two correction planes.
- Electronic angular scale allows rotor angle monitoring post drive stop.
- Automated operation for maximum precision.
- Measurement results recorded in machine database.
- Subroutine di officina calcolano lo squilibrio mediante foratura, fresatura o ridistribuzione.
Typical applications
- Automotive: brake discs, flywheels, clutches, pulleys.
- Energy sector: compressors, turbines, pumps, impellers.
- Machinery: gears, pulleys, rotating components.
- Electronics: hard drives, precision device rotors.
Available configurations
- Macchine di equilibratura manuale – misurazione automatica, correzione manuale, ideali per piccole/medie serie.
- Sistemi semiautomatici – correzione automatica, carico/scarico manuale per efficienza economica.
- Linee completamente automatiche – stazioni di equilibratura integrate con correzione automatica e alimentatori.
Le nostre macchine di equilibratura standard sono pronte all’uso quando Le servono di più
Che si tratti di una sfida che richiede una soluzione progettata su misura o della necessità di un sistema affidabile e pronto all’uso, siamo qui per aiutarLa.
Le nostre equilibratrici a marchio Cimat e Burke Porter, precedentemente note come Universal Balancing nel Regno Unito, coprono un’ampia gamma di applicazioni — progettate con la stessa precisione, costruite con lo stesso impegno verso l’eccellenza. Considerate alcuni degli esempi di seguito, ma per vedere la nostra offerta più ampia, visitate il nostro hub di applicazioni e risorse.
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